My first properly done box

[The enD 467]

Way to bring my browser to a crawl!

dude please resize the images smaller. Its taking forEVA to finish loading. Good shit otherwise.

Done.

Thanks to our awesome admin Aaron!

The box is looking good!! Nice choice of wood. wish I had that belt sander.

Thanks, man. The sander is pretty sweet especially working on big pieces. Would take forever by hand or electric hand sander.

[Notorious97200 339]

I don't know why, but I can't see any pictures you've posted !

[kirill007 52]

Nice.

I have a tip like you had for gleuning pieces together.

Use a lot of glue, but before you glue sand the pieces a little bit.(with grit 80-120)

Just so the glue soaks in the wood.

[The enD 467]

I don't know why, but I can't see any pictures you've posted !

Awww... Does anyone else have a problem with the pictures?

Try here, Notorious http://www.album.bg/...d/albums/146857

Nice.

I have a tip like you had for gleuning pieces together.

Use a lot of glue, but before you glue sand the pieces a little bit.(with grit 80-120)

Just so the glue soaks in the wood.

I do sand the pieces before gluing. Thanks tho.

Edited November 4, 2010 by The enD

[Duran 387]

Beautiful kerf

[The enD 467]

Beautiful kerf

I've seen better. I am thinking about using MDF only for the kerf. Plywood is PITA for kerfing...

[The enD 467]

I don't know much about taking pictures.

Gluing...

Glued. Some minor sanding on the right too.

Baffle.

And the flushing panel.

The bigger circle is not sanded yet. Needs a little bit more work on it.

I had to put it. Looks nice.

That's it for today.

[Julian 641]

Looks quite good for your first properly done box

[The enD 467]

Looks quite good for your first properly done box

Тhank you, Jul.

[The enD 467]

It has been like 10 days since I last worked on the box... :/

Someone took my camera, so I'll post these not so good phone pictures.

The 45 at the end of the port.

Gluing it. 4 screws in the back. One clamp on top and note the big scrap piece of wood I made for a minute. It has a rectangle cut in it so you can put it in the corners of the box.

Bought some t-nuts. I'll be using the old hex head screws I had.

End of the port. Routed on both sides. Then went through the belt sander.

Gluing the baffle.

6 clamps and 4 screws. That's enough right?

[Sir-Lancelot 216]

[Dictator1992 6]

Thats pretty nice kerfing like the saw skillz

[The enD 467]

Thats pretty nice kerfing like the saw skillz

Thank you.

[The enD 467]

Baffle all glued up.

Mmmm kerfing.

The piece between the two bigger ones. Not a straight 45 but smoothed out. It's easy with the big belt sander, so why not.

And,,, gluing the last big piece of the port.

A piece of veneer to hide the not so beautiful back of the kerf.

It's 11PM and still drying, but I might try to put the top and listen to the box tomorrow.

[The enD 467]

I am listening to the box right now and I am speechless. It's ... beautiful. That thing is KILLING THE LOWS. Can't wait to put it in the 4Runner and with that cabin gain...

Router with 45 bit. Doing the corners for one little piece.

The little piece getting glued.

And it's closed. Process > pre-drill, add glue, clamp, screw down.

Poor clamp getting bend from too much hand power.

Old vs New. Anyone wanna guess what's the weight difference? I am amazed how light it is with plywood.

Now I think the old box is awful. Particle board, wrong tuning...

That 25$ POS (no that's not a brand, it's stands for piece of shit ) woofer miraculously is killing the lows. Can't wait to get a SA-12.

Picture of the last thing I glued. It was routed, then went through the belt sander.

I don't have terminals for the moments, so the wire is in the port.

That's it for today. I have to paint the port, put the carpet on and make the terminals, and it will be done. Any comments welcome.

[Aaron Clinton 2,372]

[emh9009 199]

First pic. on post #39 looks great! What are you going to cover it with? Painting that sexy port?

[The enD 467]

First pic. on post #39 looks great! What are you going to cover it with? Painting that sexy port?

Тhanks.

I am covering it with carpet, the same as my old box, picture above. The port and the "ring" around the subwoofer are getting painted in white.

[antonmiller 8]

ive found its easier to kerf plywood compared to mdf

[cobra93 47]

The enclosure looks great!!

I gave up trying to kerf mdf, not enough patients I guess.

The belt sander and the clamps in the beginning look homemade, probably out last stuff you can buy nowadays.

[The enD 467]

The box was painted a couple of days ago and it's dry now. I've decided to double up all sides. Then make the terminals, carpet and call it done.

Satin white paint.

A closer view of the port. That's the cables reflection, don't worry.

And the artifact you see will be covered in carpet as designed.

Big piece of carpet.

A threaded rod for the terminals, nuts, washers and copper terminals for the cables.

[The enD 467]

Did some work today. The box now has all sides double except the smaller side panels.

Bottom already glued. Working on the top piece. Screws and clamps as always.

That's nasty.

Side view. Small piece of wood added to the flushed panel to resemble the double baffle when the carpet is on. I'll explain that better when it's finished.

Doing the box terminals using a threaded rod. I made two holes(which will be sealed with silicone), cut the rod, then some nuts and a washer at each end so it doesn't go into the wood that much when screwed.

Tomorrow carpet? ... :)

[Texas 0]

Very nice look box! cant wait to see it in the car

[The enD 467]

Very nice looking box! cant wait to see it in the car.

I am in the process of saving up money for a car...

But I'll put it in the family 4Runner for some pictures and listening of course.

[The enD 467]

The box is 99% done.

Doubled up. Damn thing weights so much more now.

All edges run with the round over bit with the router.

Getting ready to carpet.

Brand new blade(in the small paper thingy).

Doing the sides. My room will smell of glue for a week or so.

Done with that.

The terminals.

And voila. =)

Side view.

Subwoofer in.

Needs some work around the port and baffle paint. Some minor sanding to clean the glue, paint and DONE. Also need to put some silicone around the terminals.

That's it guys. Any comments welcome.