Thank you Mike. I don't think there is anything wrong with the driver. I reset the gain with a DMM over lunch and it was set correctly. I just built the new box this weekend so I will continue to dial it in. I was just surprised at how quickly it reached (exceeded) max excursion. With the birth sheet of the amp showing 1,458 watts RMS, that's only 2.5 times the rated RMS of the sub